Wire EDM Machining
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What is Wire EDM?
Wire EDM is a cutting-edge technique that utilizes a thin metal wire as an electrode. Through pulsed spark discharges, it precisely shapes materials, particularly those that are difficult to machine using traditional methods, such as hard metals and sheet materials. This process ensures high precision and excellent surface finishes, making it ideal for manufacturing intricate components, tools, and punches.
At U-Need, our top-tier Wire EDM machines allow for continuous wire feeding, maintaining consistent accuracy by mitigating electrode wear. This guarantees superior results for all your intricate and high-tolerance projects. With meticulous attention to detail, our Wire EDM services are designed to meet the stringent quality demands of industries like automotive, medical and industrial automation devices .
Let's Turn Your Design Into Reality
Key Features of Wire EDM Machining
If you are looking for one kind of machining services that can meet the demands below, then our WEDM machining services can make a significant difference:
Complex Geometries
Machining intricate shapes and sharp internal corners, expanding design possibilities.
High Precision
Achieve tolerances of ±0.001mm for accurate, complex components.
Superior Surface Finish
Provides excellent surface quality, reducing the need for post-processing.
Material Versatility
Suitable for machining hard metals and exotic alloys.
Cost-Effective
Cuts tooling costs and minimizes material waste for prototypes and low-volume production.
Minimal Mechanical Stress
Non-contact machining eliminates thermal and mechanical stresses, preserving material integrity.
High Repeatability
Wire feeding ensures consistent quality and precision for small batches.
What Levels of Precision Do Our Wire EDM Machining Services Provide?
The Stroke and Accuracy of Our WEDM Machining
Machine | The Thinnest Electrode Wire(mm) | Maximum Stroke (mm/inches) | Machining Accuracy(mm/inches) |
---|---|---|---|
WEDM | 0.1mm | 350*550*280mm 13.7795″*21.6535″*11.0236″ | 0.001mm 0.000039” |
Various Machinable Features and Minimum Sizes
Overall Dimensions | Groove Width | Inner Hole Size | Concave Chamfer | Raised Chamfer |
---|---|---|---|---|
1.0*1.0mm | 0.15mm | 0.15mm | R0.07 | R0.02 |
Top Reasons to Choose U-Need
Highly Skilled Technicians 15+ Years in Industry
Ensures Superior Craftsmanship
Advanced Machinery & ISO9001 Certified Factory
Guarantees Top-Tier Quality and Precision
Excelling in Understanding and Fulfilling Custom Requirements to Provide Tailored Solutions
Wide Range of Materials & Finishes
to Meet Diverse Needs of Any Project
Punctual Delivery & Robust Warranty
Can Safeguard Your Investment
High-Quality Solution with No MOQ
Offers Flexibility for Businesses of All Sizes
99.3% Satisfied Ratio: Upholding Quality with Rigorous Testing at Every Stage
Digimatic Calipers
Profile Projector
Height Gauge
Hardness Tester
Dial Caliper
Dial Indicator
2.5D Coordinate Measuring Machine
3D Coordinate Measuring Machine
Various Gauges
1. What is the tolerance of your Wire EDM services?
Our advanced wire cutting machines like Seibu and Sodick have tolerances that go down to +/- 0.001mm, providing high-standard and high-quality results.
2. What are the applications of Wire EDM?
Wire EDM is suitable for machining molds, CNC machining parts with microstructure, complex-shaped parts, hard conductive materials, precious metal blanking, and trial-production of new products.
3. What are some products that Wire EDM can produce?
Wire EDM is suitable for processing small batches, complex-shaped parts, singular pieces, or trial products, with a short processing cycle.
4. What materials can be processed with Wire EDM?
Any conductive or semiconductive material can be processed with Wire EDM, regardless of the hardness of the workpiece material.
5. Why should I choose U-Need's Wire EDM services?
U-Need offers flexible order quantities, high-quality assurance, experienced skilled workers, and a high standard of service. Our goal is to continually offer you with irreplaceable production technical capabilities and processing services.
6. What is the usual processing cycle for your Wire EDM services?
The usual processing cycle is typically 7-15 days after placing an order. And our packaging process ensures that the product is well-protected against any potential damage during transport. We usually ship via air express or ocean freight. The shipping time varies depending on the location.