CNC Milling Machining -Shield Plate

CNC Machining Solution for Ultra-Long Mold Shield Plate
This project involves custom mold components—shield plate. This part plays a key role in the mold, mainly used to support and protect other components, ensuring the stability of the mold.
Core features include:
1. Ultra-thin Long Component Structure: 2000mm (L) x 30.2mm (W) x 25mm (T), with a length-to-diameter ratio of 80:1.
2. High Hardness Material: SKD11 mold steel (HRC 58-60).

Technical Challenges
1. Control of Machining Deformation: Heat treatment is prone to deformation, affecting subsequent assembly and use.
2. Locating Hole Deviation: Cumulative positional deviation of 36 locating holes lead to excessive mold closing gaps.

Solution
In order to ensure the dimensions and tolerances of the part, we have taken the following measures:
1. Dedicated Furnace Heat Treatment:
Use a dedicated furnace for processing, with real-time calibration to avoid deformation caused by temperature changes.
2. Precision Machining:
Apply customized CNC milling and CNC surface grinding to ensure the accuracy of each link and avoide deviations.
3. Logistics Protection Measures:
Provide special protection for the corners and use PVC pipe as outer protection to reduce the risk of collisions and damage.

Results
Through the above measures, we successfully delivered a shield plate that met the customer’s requirements, ensuring the normal operation of the mold. The customer expressed satisfaction and highly recognized our professionalism and the effectiveness of our solutions.

Case Value
This case shows how we fix complex manufacturing and transportation challenges in custom cnc machining parts through specialized techniques and meticulous craftsmanship, ensuring the delivery of high-quality products.