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CNC Milling Machining Guide Piece

Guide Piece Case Study

The function of the custom CNC milling parts is to accurately guide the upper and lower die molds during operation, preventing the offset and skewing due to vibration, lateral forces, and other factors, which improves working precision.

Pain Points of Use:
1. Wear: Frequent sliding friction leads to wear on the guide surface, resulting in decreased positioning accuracy.
2. Deformation: Lateral impacts or overloads cause plastic deformation, leading to failure in mold alignment.

Solutions:
* Material Upgrade: Use high-carbon tool steel SKS3 (JIS standard), which has a high chromium (Cr) content that enhances wear resistance.
* Surface Hardening: Use flame surface hardening, achieving a surface hardness of HRC55.

Effects:
1. The wear rate is reduced by 70%, extending the service life.
2. Deformation resistance is improved, reducing downtime and debugging time by 30%.

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