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CNC Machinin 5 Axis Parts - Aluminium Collector

Aluminium Collector Case Study

CNC Aluminium Machining Collector are mainly used for diversion and confluence of pipelines, ensuring efficient media transmission.

Customer Pain Points:
Machining Limitations: Traditional 3 axis CNC milling / 4 axis CNC milling cannot process bevel grooves, relying on secondary processing, which increases costs.
Insufficient Dimensional Accuracy: The hole spacing is out of tolerance, leading to assembly interference.
Wear: Insufficient rigidity of the aluminum alloy and high-speed media erosion easily wears the surface, resulting in a short lifespan.

Solutions:
Process Upgrade: Use 5-axis machining to complete complex structures and high-precision holes in a single setup.
Full-Process Quality Control: Implement in-process inspection to control dimensional tolerances within ±0.01mm.
Surface Treatment: Add sandblasting to reduce wear.

Results:
Machining costs reduced by 50%, part lifespan increased by 200%, and assembly qualification rate improved from 85% to 99.8%.

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