CNC Precision Parts - IC Pin Trimmer

IC Pin Trimmer Case Study

The IC pin trimmer is used for precisely cutting IC package pins to ensure that their length and shape meet design specifications.

Industry Pain Points:
– Tool Wear: High-frequency cutting causes edge wear, resulting in gradual degradation of accuracy.
– Precision Control: High-speed operations cause dimensional deviations, resulting in reduced yield rates.

Solutions
* Material Upgrade: Use ultra-hard carbide tungsten steel (HRC 89-91) to enhance wear resistance by three times.
* Process Optimization: Apply slow EDM wire cutting (with a Machining Accuracy of ±0.001mm) to process the cutting edges, ensuring consistency.

Final Effect
The tool lifespan is extended by 77%, and the overall production efficiency is increased by 60%.

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